riggerrob 561 #1 May 2, 2012 Hi folks, I knew this is wandering away from TSO C23B ... but does anyone have PUBLISHED wear limits on seat belts? Yes, I know that aircraft seat-belts are manufactured under FAA TSO C22g. Specificly: how much fraying is allowed on a selvage edge, before the seat-belt must be replaced? Quote Share this post Link to post Share on other sites
Scrumpot 1 #2 May 2, 2012 Safety Belt Maintenance & Inspection Requirements, as found by searching the FAA database: QuoteSAFETY BELTS The FARs require that when safety belts are to be replaced in aircraft manufactured after July 1, 1951, such belts must conform to standards established by the FAA. These standards are contained in Technical Standard Order TSO-C22. Safety belts eligible for installation in aircraft may be identified by the marking TSO-C22 on the belt or by a military designation number since military belts comply with the strength requirements of the TSO. Each safety belt must be equipped with an approved metal to metal latching device. Airworthy type-certificated safety belts currently in aircraft may be removed for cleaning and reinstalled. However, when a type certificated safety belt is found unairworthy, replacement with a TSO-C22 or a new belt is preferred. a. The webbing of safety belts, even when mildew-proofed, is subject to deterioration due to constant use, cleaning, and the effects of aging. Fraying of belts is an indication of wear, and such belt are likely to be unairworthy because they can no longer hold the minimum required tensile load. Difference of opinion as to the airworthiness of a belt can be settled by testing a questionable belt to demonstrate that it will support the required load. Airworthy one person type-certificated belts should be able to withstand a tensile load of 525 pounds, and TSO belts withstand the rated tensile load indicated on the belt label. Most one person TSO belts are rated for 1,500 pounds. For two person belts, double the loads. Since type-certificated belts will not afford the crash protection provided by a TSO or military belt, such type-certificated belts are not to be repaired nor should their buckles or end fittings be reused on safety belts. If replacement of webbing or hardware of TSO or military belt is attempted, use parts of identical design and material. Make the stitch pattern identical to the original and the number of stitches per inch equal to the number used in the original belt. There is no objection to having a greater total length of stitching, provided one line of stitches is not placed over another line. Space lines of stitching at least 3/16 inch apart. Keep a record, preferably in the logbook, stating the extent to which the belt was repaired and the date. Retain the original identification marking on the belt, conforming either to that required by TSO-C22 to a deviation from this marking, or to the military designation. Operators of a fleet of airplanes should follow the above suggestions, but keeping a record of renovations in a logbook is impractical, since the belts are never associated with any one particular aircraft for any length of time. Therefore, in addition to retaining the original identification label and attaching it to the renovated belt, use some additional simple marking to indicate that the belt has been renovated and show the date of renovation. The use of letter "R" followed by the date would be acceptable. This marking could be in the form of an indelible ink stamping or cloth label stitched to the webbing. Several references throughout were also made with regards to belt inspection, applicability & maintenance, to: 14 CFR part 23, § 23.561 & § 23.785, but absolutely nothing I could find, spoke to or addressed VISUAL wear indication / standards. Seems absolutely everything wants to reference to load & strength TESTING as being "the standard". I've highlighted the section that seems most pertinent to your question, and how the FAA anyway, seems to want to address it - vis-a-vis observed / noticed visible wear. Does any of this happen to help you any?coitus non circum - Moab Stone Quote Share this post Link to post Share on other sites
riggerrob 561 #3 May 3, 2012 Thanks, I also found Society of Automotive Engineers standard SAE J800c. SAE J800c seems o be mostly about seat belts for (ground-bound) motor vehicles and mainly about design and testing standards for new seat-belts. My next step is to look up FMVSS 209/302. ... but right now I have to meet a colleague who just returned from a winter of "tandeming" in New Zealand. ... and I have to meet him in a pub! Dang! May I have some sympathy??? Hah! Hah! Quote Share this post Link to post Share on other sites