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normandycoast

inside of three ring release pud

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Most often the cable is wrapped around a piece of Type 4 tape (1,000 pound breaking strength or better), then that tape is sewn to the Cordura with multiple passes of zig-zagged E-Thread.
At 8.5 pounds MBS, zig-zagged E-Thread quickly adds up to more than 1,000 pounds.

Most cutaway handles also have a few layers of foam (the same foam as used in leg pads) to "bulk out" the handle.

Some of the better cutaway handles include a plastic (MDS nylatron) stiffener to prevent the handle from folding under the harness.

Finally, a few of the better cutaway handles (e.g. Vector 3) have a piece of steel tubing ... just to create more bulk.

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